Analysis of Broken Piston Rings in the Auxiliary Engine of the MV Fatime

Analisis Patahnya Ring Piston Auxiliary Engine di Kapal MV. Fatime

Authors

  • Suyuti Politeknik Ilmu Pelayaran Makassar
  • Musriady Politeknik Ilmu Pelayaran Makassar
  • Arifuddin Danduru Politeknik Ilmu Pelayaran Makassar
  • Darwis Politeknik Ilmu Pelayaran Makassar

DOI:

https://doi.org/10.48192/vns.v13i1.744

Keywords:

Piston Ring, Auxiliary Engine, Engine Failure, Ship Maintenance, Exhaust Gas Temperature

Abstract

The auxiliary engines that drive a ship’s generators must operate reliably, and their piston rings are critical for maintaining compression and preventing the leakage of combustion gases. This study identifies the causes of the piston ring damage in an auxiliary engine of the MV Fatime and the measures taken to repair it and prevent recurrence. A descriptive qualitative design was used, with data collected through observation, interviews with engineers and crew, and technical documentation, including engine operating records, during the authors’ sea practice. On 14 January 2024, during a voyage from China to Brunei, the auxiliary engine stopped, and the Third Engineer found the piston of cylinder No. 3 sticking. Dismantling revealed a broken compression ring and a worn and corroded oil ring. The operating records showed that, compared with the normal condition, the exhaust gas temperature of cylinder No. 3 fell progressively from 325 °C to 265 °C over 24 hours and the engine speed fell from 714 to 660 rpm, while the other cylinders remained at about 328–332 °C; after repair, cylinder No. 3 returned to 328–331 °C and the speed to 719–720 rpm. The damage was attributed mainly to exceeded running hours and inadequate lubrication, with cooling problems and contaminated intake air as possible contributing factors. The broken rings were replaced and the cylinder head and piston were cleaned. Lubricating oil changes according to the maker’s schedule, monitoring of running hours and of individual cylinder exhaust temperatures, and regular measurement of ring clearances are recommended.

References

Akal, D., & Selvi, İ. (2023). Effects of clogged air filter on power, torque, fuel consumption and emissions of diesel engines in tractors. Petroleum Science and Technology, 41(24), 2419–2433. https://doi.org/10.1080/10916466.2023.2230248

Asimakopoulos, I. G., Avendaño-Valencia, L. D., Lützen, M., & Rytter, N. G. M. (2024). Data-driven condition monitoring of two-stroke marine diesel engine piston rings with machine learning. Ships and Offshore Structures, 19(9), 1241–1253. https://doi.org/10.1080/17445302.2023.2237302

Caldera, M., Massone, J. M., & Martínez, R. (2017). Failure analysis of a damaged direct injection diesel engine piston. Journal of Failure Analysis and Prevention, 17(5), 979–988. https://doi.org/10.1007/s11668-017-0327-y

Hermawati, L., Mujiarto, I., Kundori, K., & Hariyadi, S. (2020). Analysis of cylinder liner and piston measurements during a diesel engine overhaul. Accurate: Journal of Mechanical Engineering and Science, 1(2), 6–12. https://doi.org/10.35970/accurate.v1i2.324

Ji, Z., Gan, H., & Liu, B. (2023). A deep learning-based fault warning model for exhaust temperature prediction and fault warning of marine diesel engine. Journal of Marine Science and Engineering, 11(8), Article 1509. https://doi.org/10.3390/jmse11081509

Jimenez, V. J., Bouhmala, N., & Gausdal, A. H. (2020). Developing a predictive maintenance model for vessel machinery. Journal of Ocean Engineering and Science, 5(4), 358–386. https://doi.org/10.1016/j.joes.2020.03.003

Karatuğ, Ç., Arslanoğlu, Y., & Guedes Soares, C. (2023). Review of maintenance strategies for ship machinery systems. Journal of Marine Engineering & Technology, 22(5), 233–247. https://doi.org/10.1080/20464177.2023.2180831

Knežević, V., Orović, J., Stazić, L., & Čulin, J. (2020). Fault tree analysis and failure diagnosis of marine diesel engine turbocharger system. Journal of Marine Science and Engineering, 8(12), Article 1004. https://doi.org/10.3390/jmse8121004

Koçak, G., Gökçek, V., & Genç, Y. (2023). Condition monitoring and fault diagnosis of a marine diesel engine with machine learning techniques. Pomorstvo, 37(1), 32–46. https://doi.org/10.31217/p.37.1.4

Liu, Y., Gan, H., Cong, Y., & Hu, G. (2023). Research on fault prediction of marine diesel engine based on attention-LSTM. Proceedings of the Institution of Mechanical Engineers, Part M: Journal of Engineering for the Maritime Environment, 237(2), 508–519. https://doi.org/10.1177/14750902221096221

Moleong, L. J. (2004). Qualitative research methodology. Remaja Rosdakarya.

Motamen Salehi, F., Morina, A., & Neville, A. (2017). The effect of soot and diesel contamination on wear and friction of engine oil pump. Tribology International, 115, 285–296. https://doi.org/10.1016/j.triboint.2017.05.041

Ngatmin, N., Oscar, Y., Santoso, G. B., Juwarlan, J., & Khaeroman, K. (2023). Failure analysis of the piston rings of a YMD MAN B&W 5S35MC-C9-2 diesel engine on KM. Spil Hasya. Ocean Engineering: Jurnal Ilmu Teknik dan Teknologi Maritim, 2(4), 196–207. https://doi.org/10.58192/ocean.v2i4.1903

Prasetyo, D. (2022). Temperature exhaust gas analysis on the ship engine. Jurnal Rekayasa Mesin, 13(3), 629–635. https://doi.org/10.21776/jrm.v13i3.752

Rao, X., Sheng, C., Guo, Z., & Yuan, C. (2021). A review of online condition monitoring and maintenance strategy for cylinder liner-piston rings of diesel engines. Mechanical Systems and Signal Processing, 165, Article 108385. https://doi.org/10.1016/j.ymssp.2021.108385

Ridwan, M., Zakiah, D., & Ardiansyah. (2020). Analysis of the power reduction of auxiliary engines to improve ship operation on MT. Dewi Maeswara. Prosiding Seminar Pelayaran dan Teknologi Terapan, 2(1), 166–173. https://doi.org/10.36101/pcsa.v2i1.138

Ruban, I. N., & Bulgakov, V. P. (2020). Study of failures of reciprocating medium-speed diesel engines. Vestnik of Astrakhan State Technical University. Series: Marine Engineering and Technologies, 2020(3), 64–70. https://doi.org/10.24143/2073-1574-2020-3-64-70

Santana, N. S., Silva, G. A., Mothé, C. G., & Mothé, M. G. (2022). Evaluation of lubricating oil in marine diesel engine using thermal analysis, FTIR, and rheology. Journal of Thermal Analysis and Calorimetry, 147(23), 13261–13274. https://doi.org/10.1007/s10973-022-11568-1

Sentanuhady, J., Majid, A. I., Prashida, W., Saputro, W., Gunawan, N. P., Raditya, T. Y., & Muflikhun, M. A. (2020). Analysis of the effect of biodiesel B20 and B100 on the degradation of viscosity and total base number of lubricating oil in diesel engines with long-term operation using ASTM D2896 and ASTM D445-06 methods. Teknik, 41(3), 269–274. https://doi.org/10.14710/teknik.v41i3.32515

Soejima, M., Harigaya, Y., Hamatake, T., & Wakuri, Y. (2017). Study on lubricating oil consumption from evaporation of oil-film on cylinder wall for diesel engine. SAE International Journal of Fuels and Lubricants, 10(2), 487–501. https://doi.org/10.4271/2017-01-0883

Song, T., Tan, T., & Han, G. (2022). Research on preventive maintenance strategies and systems for in-service ship equipment. Polish Maritime Research, 29(1), 85–96. https://doi.org/10.2478/pomr-2022-0009

Subekti, J., Wibowo, W., Astriawati, N., & Fadholy, M. H. (2022). Optimising the maintenance of the cooling system of a Hanshin GLU28AG main engine on board. Dinamika Bahari, 3(1), 60–68. https://doi.org/10.46484/db.v3i1.303

Tona, T., & Rohman, M. A. (2023). Analysis of the causes of cylinder liner cracking in a diesel generator engine on KM. HTS 38. Jurnal Venus, 11(2), 113–126. https://doi.org/10.48192/vns.v11i2.699

Wahyu, D. (2019). Performance test of a 1,100 cc four-stroke Fiat engine using the T101D automotive engine test bed. Jurnal Teknik Mesin, 9(2), 74–83. https://doi.org/10.21063/jtm.2019.v9.i2.74-83

Zega, T., Afdal, A., Abu, R., Mukhnizar, M., & Azman, A. (2024). Analysis of the causes of diesel engine damage in a generator set for maintenance action on the tanker MT. Sea Serenity. Jurnal Surya Teknika, 11(1), 467–471. https://doi.org/10.37859/jst.v11i1.7862

Downloads

Published

2025-03-31

Issue

Section

Articles